STAR SEA

ESI series External spray lead-free wave soldering machine (Fully upgrade)


Product Overview:

Transportation : Input board directly. Stainless steel chain conveyor, durable and special design for aluminum alloy track. Applied floating track for different stages for preventing deformation.
Pre-heating zones: Design for energy saving and removable modules (drawer design). Easy conversion between air flow and IR emitter heating system.
Temperature uses the PID control to achieve +2°C accuracy. The temperature variation for pre-heating zone and soldering zone is less thans5°C.
Flux spraying system: Managed by digital control. The motion of the spray nozzle is contolled by stepper motor. Flux supply is contolled automatically for optimized effect. Exhausting and flter system installed on the top.
The solder pot is made by cast iron with ani-corrosion ceramic coating equipped with two low flow rate nozzles.
Air cooling system : cooling rate 4-6。C /s (adjustable)
PC+PLC electric control system. Windows7 operation interface with Chinese/English version. Saving and loading parameter setting. Alarm for detecting the flux and solder level.

Product Category:


E-mail:dxx@starsea-sz.com

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  • Description
  • Parameter

  • 01 LCD
    02 Conveyor system
    03 Finger cleaning system
    04 Cooling system
    05 Dual wave solder pot
    06 Solder pot lifting unit
    07 Pre-heater
    08 Angle adjustment controller
    09 Buffer system
    10 Flux spraying system
    11 Exhaust fan

     

    Feature of product:

    ● External spraying unit: avoid the hidden dangers, easy to maintain.
    ● Preheating system: adopts high energy efficiency motor with high thermal efficiency.
    ● Conveying system: adopts special design for smooth conveying and prevent finger shaking.
    ● Exhausting system of spraying: adopts upper and lower exhausting, and air knife for separating, to eliminate extreme odor overflow.
    ● Exhausting hood system: with high exhausting efficiency, Can be added to prevent foreign objects from falling, and ensure the security.

     

  • Model NO

    ESI-350
    External Spraying 

    ESI-450
    External Spraying 

    ESI-610
    External Spraying 

    Dimension: LxWxH(mm)

    5050x1420x1750

    5050x1520x1750

    5050x1690x1750

    Weight

    Approx.1850kg

    Approx.2050kg

    Approx.2300kg

    Power Supply

    3PH 380V 50HZ

    3PH 380V 50HZ

    3PH 380V 50HZ

    Startup Power

    33KW

    33KW

    45KW

    Operation Power Consumption

    Approx.8KW

    Approx.9KW

    Approx.11KW

    Control System

    PC+PLC

    PC+PLC

    PC+PLC

    Spraying Movement

    Step Motor

    Step Motor

    Step Motor

    Spray Pressure

    0.2Mpa~0.4Mpa

    0.2Mpa~0.4Mpa

    0.2Mpa~0.4Mpa

    Flux Flow Arrange

    Option

    Option

    Option

    Auto Fill Flux

    Standards

    Standards

    Standards

    Exhaust

    Top Exhaust

    Top Exhaust

    Top Exhaust

    Exhaust Ducting Diameter (mm)

    Φ250

    Φ250

    Φ250

    Exhaust Fan Power

    750W

    750W

    750W

    Preheating Mode

    Convection/IR Emitter

    Convection/IR Emitter

    Convection/IR Emitter

    Control Mode

    PID

    PID

    PID

    Preheating Zone Number

    3

    3

    3

    Preheating Length (mm)

    1800

    1800

    1800

    Preheating Temperature

    Room Temperature~200°C

    Room Temperature~200°C

    Room Temperature~200°C

    Warm-up Time(min)

    Approx.12min(setting:150°C)

    Approx.12min(setting:150°C)

    Approx.12min(setting:150°C)

    Blower Motor

    150W 3PH 220 VAC

    150W 3PH 220VAC

    250W 3PH 220 VAC

    PCB Width(mm)

    50~350

    50~450

    50~610

    Conveyor Direction

    L->R

    Option:R->L

    L->R

    Option:R->L

    L->R

    Option:R->L

    Conveyor Speed(mm/min)

    500~1800

    500~1800

    500~1800

    Conveyor Height(mm)

    750±20

    750±20

    750±20

    Available Component Height(mm)

    Top120,Bottom15

    Top120,Bottom15

    Top120,Bottom15

    Conveyor Speed Control Mode

    Closed-loop Stepless Speed Regulation Inverter

    Closed-loop Stepless Speed Regulation Inverter

    Closed-loop Stepless Speed Regulation Inverter

    Fingers

    Spring Pressing Finger;D-40 Type Finger;Double-hook Finger;Heavy Duty Double-hook Type;Options

    Heavy Duty Double-hook Type Option:Special Jig For Fixture

    Conveyor Angle

    4~7°

    4~7°

    4~7°

    Type of Solder Pot

    Motor Drive

    Motor Drive

    Motor Drive

    Solder Pot Material

    Casting Iron

    Casting Iron

    Casting Iron

    Wave Height Adjustment

    Inverter Approx:Digital Control by PC

    Cooling Method

    Air Cooling Option:Water Cooling

    Heater Power

    13.5KW

    13.5KW

    18KW

    Solder Pot Temperature

    300°C

    300°C

    300°C

    Solder Pot Capacity

    480kg

    550kg

    640kg

    Wave Drive Power

    180Wx23PH 220 VAC

    180Wx23PH 220VAC

    180Wx23PH 220VAC

    Solder Pot Warm-up Time

    Approx.150min(setting: 250°C)

    Approx.150min(setting: 250°C)

    Approx.150min(setting: 250°C)

    Temperature Control Mode

    PID

    PID

    PID

    Finger Cleaning System

    Brush

    Brush

    Brush

CONTACT US

Tel:18915611993
Contact: Deng Xingxing
E-mail:dxx@starsea-sz.com

ADD: Building D, No.26, Yinhuan Road, Changshu National New & Hi-tech Industrial evelopment Zone